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Re-engineering the Marut (HF-24)


On 10 May 1964, more than 54 years ago, the first fighter aircraft to be designed, developed and manufactured in India was delivered to the Indian Air Force by Hindustan Aircraft Limited (HAL) at Bangalore. The aircraft was the twin-engined fighter / bomber HF-24 (Marut or, Spirit of the Tempest), billed as Asia’s first supersonic fighter aircraft.
      
      It apparently took just 08 years from conception to realisation, a herculean feat by the design team led by Dr. Kurt Tank (of World War II, German Focke-Wulfe fame) and the production team of HAL. Glider trials began within 22 months of commencement of design with assembly of the first prototype (serial number BR 462) being completed in 1960-61. The prototype underwent ground trials in March 1961 with first flight taking place on 24 June 1961.

            A total of almost 150 Marut aircraft were produced (including trainers) serving in No. 10 Squadron, No.31 Squadron & No. 220 Squadron of the IAF. To its credit, the Marut held its own in the air during the ’71 war with none being lost to dog-fights, with one pilot even getting the better of a Pakistani F-86 Sabre.

            It is said that if sanctions after the second round of nuclear tests at Pokhran in 1998 led to delays in the LCA project, then the first round of tests in 1974 also played their role in affecting the future of the Marut. Ultimately, the aircraft which virtually led to the birth of our indigenous aircraft manufacturing industry never really attained its true potential with the last aircraft being retired from active service in the 1990s.

            The Marut airframe was apparently designed to fly at Mach 2.0 but the lack of a suitable engine put paid to any such ambitions eventually limiting it to a max speed of 1,112 km/h at sea level or, Mach 0.91. It is believed that the search for a suitable engine probably even drove us to offer the aircraft to Egypt in the mid 1960s for use as a test-bed for their engine development programme (E-300 turbojet; a German-Egyptian collaboration for a Mach 2.0 capable engine) for the Egyptian HA-300 fighter jet! The modified Marut, fitted with one Orpheus Mk 703 turbojet & one E-300 turbojet apparently flew more than 100 successful test flights in Egypt.

            The Egyptian HA-300 supersonic aircraft development programme was subsequently cancelled in the late 1960s with Soviet MiGs taking centre-stage. It is an uncanny parallel to the way the Marut was also eventually sidelined by the MiG-21 in India. One school of thought suggests that the termination of the Egyptian HA-300 programme coupled with the E-300 turbojet programme also crippled the Marut’s goal of reaching Mach 2.0 and dealt a virtual deathblow to the nascent indigenous fighter aircraft industry from which it is still trying to recover with the LCA.     

            With the eventual destiny of the Marut being laid at the intake of its engines (the Mk1 version of the Marut used two Bristol Siddeley Orpheus Mk 703 turbojet engines while the reheated Mk 703R powered the production version of the aircraft), it might be worthwhile to study the basic details of the aircraft/ engine and compare it with a couple of contemporary engines/ aircraft being operated by the IAF to try and possibly understand how we failed the Marut. For this exercise, I have selected the indigenous Kaveri which was meant to power the LCA, the GE-F404 which is actually installed on the LCA and the Snecma M88-2 which powers the Rafale M (the maritime version). All technical data listed here have been obtained from unclassified open sources.   
          
Engine Thrust- Weight Ratios
Engine
Weight (lb)
Dry Thrust (lbf)
Thrust with A/burners (lbf)
Dry T/W Ratio
A/burning T/W Ratio
Orpheus Mk 703
835
4,850
5,720
5.81
6.85
Kaveri GTX-35
2,724
11,687
18,210
4.29
6.68
GE-F404
2,282
12,100
20,200
5.30
8.85
Snecma M88-2
1,978
11,250
16,860
5.69
8.52
(all approximate values)
                       
Aircraft Thrust- Weight Ratios
Aircraft
Dry Weight (lb)
Dry Thrust (lbf)
Max. Weight (lb)
Thrust With A/burners (lbf)
Dry T/W Ratio
A/burning T/W Ratio with Max. Wt.
Marut (with Mk 703 x2)
13,658
4,850 x 2
24,048
5,720 x 2
0.70
0.48
LCA (with Kaveri)
14,742
11,687
29,542
18,210
0.79
0.61
LCA (with GE-F404)
14,300
12,100
29,100
20,200
0.85
0.69
Rafale M (with Snecma M88-2 x 2)
23,400
11,250 x 2
54,000
16,860 x 2
0.96
0.62
(all approximate values)

Engine Dimensions
Engine
Length (in/ cm)
Dia (in/ cm)
Weight (lb)
Orpheus Mk 703
75.45/ 191.6
32.4/ 82.3
835
Kaveri GTX-35
137.4/ 349
35.8/ 90.9
2,724
GE-F404
154/ 391
35/ 89
2,282
Snecma M88-2
139.3/ 353.8
27.4/ 69.6
1,978
(all approximate values)

            The Marut had an all-metal airframe (length 15.87m, height 3.6m, wingspan 9.0m) weighing in at 11,988 lb compared to the LCA’s 12,018 lb (length 13.2m, height 4.4m, wingspan 8.2m).
          
           Now, I invite you to accompany me in a leap of imagination. Suppose we were to take the Mach 2.0 airframe design of the Marut and “re-engineer” it (keeping everything else constant) to accommodate two GE-F404 engines in place of the Orpheus Mk 703, we would get an engine thrust advantage of 14,500 lbf dry (12,100 x 2 – 4,850 x 2) and 28,960 lbf with afterburners (20,200 x 2 – 5,720 x 2) resulting in a theoretical aircraft afterburning thrust-weight ratio of 1.5 for the “re-engineered Marut” {(20,200 x 2) / [24,048 – (835 x 2) + (2,282 x 2)]}! This of course would not actually be the case since the “re-engineered Marut” would be much heavier due to the need for additional fuel, weapons and electronics package. However, even if we consider the the “re-engineered Marut” to be as heavy as the Rafale M (max. wt. 54,000 lb), it would still give us an aircraft afterburning thrust-weight ratio of 0.75 compared to 0.48 of the original Marut!     
          
            It would be irresponsible and downright foolish of me to suggest that the old Marut can take to the air after just slapping on a new set of engines. Nor am I saying that a human who can run 100 metres in 10 seconds can therefore run a marathon in 01 hour 10 minutes & 19.5 seconds. Absolutely not! I am only indicating the possibility of re-examining the Marut’s designs and coming up with a re-engineered twin-engined fighter aircraft more powerful than the LCA. Since the Marut airframe had been classified as Mach 2.0 capable, maybe it would just be possible for the aircraft to finally achieve its tryst with destiny almost sixty years after its birth. Bear in mind that the iconic MiG-21 had around 20 versions take to the skies within the first twenty years of its birth!

            As of now, all our indigenous fighter aircraft eggs are in the single-engined LCA’s basket while the Indian Air Force and the Indian Navy once again scout the world market for a single/ twin-engined fighter aircraft. It would therefore probably be prudent to have work on an indigenous twin-engined fighter aircraft progressing simultaneously along with the LCA. If Lockheed Martin and Boeing of the US and MiG and Sukhoi design bureaus of Russia can evolve and develop to meet the needs of their respective Air Forces, and indeed of a large part of the world, there is no reason why India with one of the largest air forces in the world as well as armed with one of the largest shopping carts in the global arms market cannot think big and have a healthy and competitive aircraft production industry operating on its soil. Such ventures cost large amounts of capital infusion but have valuable spin-offs.   
            The way ahead to study the possibilities of this idea would be to leverage the government’s ‘strategic partnership’ model with industry and throw down a challenge to the JVs formed by the Tata, Mahindra, Reliance, Adani etc. as well as HAL to come up with proposals to re-engineer the Marut to meet the Air Staff Requirements (ASRs) of the IAF for a twin-engined fighter aircraft. The most acceptable proposal could then be given the go-ahead to develop the aircraft with active support from the Ministry of Defence much along the lines of the US government’s approach towards supporting the development of military aircraft. Our government scientific laboratories, like those of the DRDO, could be given the mandate to support the indigenous privately owned military aircraft production centres in this endeavour. 
  
            In the 1960s, it didn’t suit the developed world to encourage our indigenous supersonic fighter aircraft programme by giving us a suitable engine for the Marut. It still doesn’t suit the foreign aircraft manufacturers who would rather have us import their aircraft production lines in India than encourage the country to design & build its own. However, changed political realities have led to the US allowing the installation of General Electric F-404 engines on the LCA!

            The question is why go back to the Marut? If we could utilise the Marut’s proven high speed airframe design which is already available with us to cater to our requirements for a large number of fighter aircraft in the near future, we would not just be revitalising the indigenous fighter aircraft design, development and production industry but also encouraging the weapon, communication, IT & electronics industry to expand and feed into the aviation industry. It could provide our private sector with the jump-start it probably needs to enter the military aviation industry. 

           And…it could possibly also help prevent the concept of ‘Make in India’ degenerating into ‘Assembled in India’.       

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