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The curious case of the Avro Arrow…lessons for us


         Military aviation has come a long way over the last hundred years. The real push however, came during the Second World War when the scientific and industrial capabilities of countries were pitted against each other. During the war years, military aviation went from the British propeller-driven Supermarine Spitfire at the beginning to the German turbojet Messerschmitt Me 262 towards the end. It hasn’t looked back ever since and has in many cases been at the forefront of technological advancements.

            Within ten years after the end of the Second World War, the Avro Arrow (CF-105), a Canadian delta-winged supersonic twin-engined interceptor aircraft was on the drawing boards. In the supercharged atmosphere of the cold war era, it took less than a decade for A. V. Roe Canada Ltd (a subsidiary of the Hawker Siddeley Group) to progress from design and development of the Avro Arrow to the flight testing stage on 25 Mar 1958, a little over 60 years ago.

            One of the challenges of the era with respect to high speed flight was the onset of wave drag at supersonic speeds. The effects of wave drag are so strong that engines of the era could not provide enough power to overcome the sound barrier. To reduce the effects of wave drag, the concept of swept wings and delta wings took root. According to James C Floyd, the chief design engineer at Avro Aircraft Ltd, the choice of a tailless delta configuration for the Avro Arrow was apparently based mainly on the compromise of attempting to achieve structural and aero elastic efficiency with a very thin wing while at the same time achieving a large internal fuel capacity for the specified range. A concept which was subsequently adopted successfully for other delta-winged aircraft.

            The Avro Arrow, CF-105 was designed to meet specifications which, among other things, required 05 minutes from starting the engines of the aircraft to reaching an altitude of 50,000 feet & Mach 1.5 and to have a turn-around time on the ground of less than 10 minutes.

            To the credit of the design team of engineers, the aircraft went supersonic on its third flight and on the seventh went past 1600 km/h at 50,000 feet (or, Mach 1.5) while climbing, finally achieving Mach 1.9 in steady level flight. This is nothing short of an incredible feat of engineering considering the fact that the first manned supersonic flight in the world had taken place just about a decade before on 14 Oct 1947 by an experimental aircraft ‘drop launched’ from the bomb bay of an American B-29 aircraft.

            Among other bold engineering concepts, the Avro Arrow was the first in aviation to use a 4000 psi hydraulic system, a rudimentary fly-by-wire system to move the various flight controls as well as the consequent incorporation of an “artificial feel” system to literally provide the pilot with a better “feel” of the controls. Titanium alloys were used for parts of the airframe, a metal whose virtues were known but was difficult to work with and hence not much used outside the Soviet Union and particularly not in aviation.

            With the aircraft having completed majority of its test programme within the short period of one year since first flight and approaching the acceptance phase by the Royal Canadian Air Force (RCAF), the project was abruptly cancelled on 20 Feb 1959 apparently due to a re-evaluation of threats, the consequent defensive measures and the cost of those defensive systems. Two months later, the paranoia of the cold war era, specifically fears of a Soviet mole in Avro, apparently led to the assembly line, tooling, plans and existing airframes as well as its Iroquois engines being ordered destroyed. 20 Feb 1959 thus became known as “Black Friday” in the Canadian aviation industry dealing it a massive body blow.

            The Avro Arrow programme apparently received its initial impetus due to the perceived threat from Soviet long-range bomber jets like the Myasishchev M-4 Bison. However, during the Arrow’s short development phase, the move from long-range bombers to ICBMs by the Soviets and the consequent need to finance the defensive measures (NORAD’s SAGE system) to counter this new threat proved too much for the Canadian government leading to cancellation of the Avro Arrow programme.

            On closer examination, a few other interesting details emerge…the American SAGE system primarily depended on Boeing’s nuclear-tipped Bomarc long range surface-to-air missile. The scrapping of the Arrow programme also wouldn’t have hurt the prospects of the US aircraft manufacturing industry. In fact, it is rumoured that within months of this decision of the Canadian government, the CIA approached Lockheed Martin for development of a surveillance aircraft which could fly faster and higher than the U-2 which ultimately resulted in the Mach 3+ SR-71 Blackbird!

            Apart from the huge political controversy at the time over the decision to scrap the programme, it is estimated that the immediate aftermath put almost 30,000 employees of Avro and other support ancillaries out of work. It also reportedly led to a sort of ‘brain drain’ of top scientists, engineers and technicians from Avro, Canada to NASA’s Mercury, Gemini and Apollo programmes. Significantly, the Canadian aviation industry has not developed a home-grown supersonic fighter aircraft for the RCAF ever since.

            Quite ironically though, the Avro Arrow was an aircraft any country could justifiably be proud of. Rumours abound about it also being the impetus for studies which were in progress at the time for a Mach 3 version similar to the MiG-25, along with plans for the development of more powerful engines to power it beyond 70,000 feet in altitude. It is said that as recently as 2010 or so, those aware of the Avro Arrow aircraft’s design and capabilities were in favour of resurrecting it from the ashes, as it were, to develop it further as an alternative to the Lockheed Martin F-35!    

                Compared to our Light Combat Aircraft (Tejas), the Avro Arrow (CF-105) was a beast of an aircraft. Just to illustrate, the wing area and empty weight were around 3 times that of the LCA! Though the LCA is being built by a PSU while the Arrow was the product of private enterprise, military weapons and weapon systems programmes need the support of the government-of-the-day to survive and thrive. They have long gestation periods, are driven by future threat perceptions moderated by economic considerations and are, unfortunately for the purists, prone to political compulsions.     

            The close military embrace with Canada provides the US with strategic depth while at the same time subsuming its northern neighbour’s threat perceptions within the ambit of its own defensive umbrella for its mainland. We do not have that luxury and thus whatever the nature of any intergovernmental agreement with friendly countries, the indigenous ability to counter threats from space, air, land and sea has to be developed, maintained and nurtured.

            In the field of aviation, the research and development effort in India for an indigenous fighter aircraft after the HF-24 (Marut) was likely paused due to the availability of the MiG series of aircraft from the Soviet Union. ‘Made in India’ gave way to ‘assembled in India’ and it was therefore a herculean task for our aeronautical establishment subsequently to conceptualise and build a fighter aircraft for the future, literally from scratch, which when delivered to the IAF could prove to be an equal match for other aircraft of its generation.

            The LCA programme, which started in the pre-liberalised era of the early 80s, has weathered many storms including those imposed due to our nuclear test in 1998. It is a credit to those associated with the programme that it has advanced thus far where we now have an IAF squadron equipped with it.

            These are early days for the LCA in an operational environment and there will be the inevitable teething problems and issues with respect to maintenance and capability as it is put through its paces during combat exercises and the daily grind of a squadron routine. It is also probably the reason the aircraft has been based at Sulur close to HAL’s hub at Bengaluru. The learning curve would be steep and continuous development and support from HAL the key to success. For the IAF and the Indian Navy, as well as the country at large, it will be a time for patience and continued faith in the capability of our aeronautical establishment.  

            The Air Force and Navy versions of the Tejas LCA as well as the Kaveri engine programme need to be supported and taken forward, albeit with clear goals and timelines, even as we shop around for the likes of Rafale, F-35, etc. to help shore up the ‘capability gaps’. It must be kept in mind that the real loss from any attempt to sideline the Tejas LCA like its predecessor the HF-24 (Marut) would be the shying away from possibilities for the future of not just our indigenous fighter aircraft programme but also the consequent spin-offs in the form of the sharpening of our technological capabilities that such an ongoing research and development programme can engender.

            To walk away now, would be to reject our destiny for a second time within fifty years.    

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